Axenic System is one of the leading company engaged in architectural
designing, planning, installation, commissioning of HVAC and Turnkey
construction for cleanroom projects
Turnkey Complete Cleanrooms
Table of Contents
Introduction to Turnkey Complete Cleanrooms
AXENIC SYSTEMS (established in 1995) is one of the leading companies engaged in planning and installing Turnkey Complete Cleanrooms to carry out several manufacturing processes. Cleanroom is a room in which the adulteration of airborne particles is controlled to a definite limit. A team of highly skilled professionals plans systematic stages to ensure the finished product is perfectly appropriate for the project needs.
Constructing a new cleanroom is an individual procedure, as it is tailored to each facility’s requirements and cleanroom classification. And this procedure of customization takes time. Whereas modular construction with prefabricated panels can reduce the lead time of your project, the more custom your cleanroom becomes.
Clean room is a room in which the contamination of airborne particles is controlled to a specified limit. It is defined as a room with controlled particle contamination built and used in such a way as to minimize the introduction, generation and retention of particles inside the room and in which the humidity, temperature, airflow, patterns, air motion, and pressure are controlled.
Turnkey Complete Cleanrooms are facilitated by one party. The complete project is managed in-house, from planning and design through cleanroom construction and installation. It is an end-to-end solution. A systematic planning stage ensures the finished product will be perfectly appropriate for the project needs. We understand your project goals, cleanroom classification standard, and any requirements and necessities for the cleanroom.
Experts handle the complete project from start to finish. Highest quality materials will be used to ensure durability and performance, the experts will make sure a smooth finished project that contains all the trades and features that is needed.
Advantages offered by Turnkey Complete Cleanrooms
Some of the most common cleanroom contamination include; solid dust, liquid, bacteria, fungus, human skin cells and hair, trace moisture, spills and leaks, cosmetics, perfumes, lint, fibres, and more. The massive majority of cleanroom contamination comes from those who work within it.
Some major advantages provided by Turnkey Complete Cleanrooms are:
- Preventing particle entrance from air filtration systems or air gaps.
- Removal and filtering room air throughout the production procedure.
- Isolated clean spaces and air pressure inside laminar flow hoods for isolated procedures like sterile compounding or hazardous chemicals.
- Budget is always a concern in any installation, and turnkey services will essentially save you time and money.
Working procedure of Turnkey Complete Cleanrooms
In a single-pass Turnkey cleanroom, the HEPA filtered air is introduced to the room through Fan Filter Units (FFUs) drawing the air from the exposed environment (ambient air above the cleanroom ceiling). Once the air flows through the room, it exhausts through lower wall air grilles (with variable blades to regulate the room’s pressure).
This system, because of its simplicity and cost-effectiveness, is typically used in minor cleanrooms with an advanced ISO classification. If you are working on a minor project, generally cost driven, without the need to regulate temperature or humidity (which will depend on the temperature and humidity levels present in the atmosphere where the FFUs take the air from.
As a choice, a single pass Turnkey cleanroom can be equipped with a small Heating/Cooling component that can deliver warmer or cooler air during summer & winter months, to keep the surroundings comfortable for the operator.
Construction of Turnkey Complete Cleanrooms
The construction supervision team provides comprehensive turnkey construction management services covering the complete execution procedure from pre-design consulting, constructability analysis, through tenancy across geographic regions, industry sectors, and facility categories. We use lean construction and project delivery tools and methods including offsite and flexible construction to diminish waste and build value throughout each phase of project delivery, without compromising safety.
Pre-construction management sets the foundation for success in the construction and post construction stages of a project. Pre-construction professionals provide constructability as an addition to our design disciplines. We modernize the transition from beginning into the construction phase, and form an alignment between the client, design, and construction teams. We build a realistic roadmap that imitates critical milestones, goals, and objectives, and recognizes the activities necessary for successful project completion.
Some major points considered for cleanroom construction:
Risk and Schedule Management:-
Our leading project control team takes a pre-emptive approach throughout the project life cycle in considering schedules and risks – key factors in the success of any project. As the construction manager and prime, we assess all of our trade partner sub-contractors against our safety, capability, and financial strength standards.
Sub-contractor Supervision:-
We have solid relationships with local subcontractor communities throughout the globe. We build a proposal list of local trade contractors who are familiar with the location, region, and project type from our proprietary contractor database.
Resources Management:-
Our procurement experts enhance supply chain procedures to ensure the most cost-effective development, obtaining, purchasing, moving, storing and controlling of materials. We have enthusiastic expertise in logistics as well as expertise in obtaining owner equipment, trade and professional services and materials in addition to subcontracts for construction.
Installation of Turnkey Complete Cleanrooms
The installation and construction of Turnkey Complete Cleanrooms includes: –
Accelerate Installation:
- Modular vinyl, FRP, glass or aluminium walls
- Vinyl, VCT or painted epoxy floors
- HEPA fan filter units
- ISO5, ISO6, ISO7, ISO8, Class 100, Class 1000, Class 10k, Class 100k
- ACS 2000 power saver system
- Applications: medical device, pharmacy, electronics, aerospace, & industrial
Accelerate Installation:
- Washable stainless steel or welded vinyl walls. Coved corners and ceiling joints.
- Chemical resistant epoxy or vinyl floor with 4″ cove
- Room side replaceable HEPA or ULPA filters
- ISO5, ISO6, ISO7, ISO8, Class 100, Class 1000, Class 10k, Class 100k
- Liquid containment berms
- Room air pressure, temperature and humidity ACS PHARMA traceability system
- Applications: pharmaceutical, medical device, hospital, food and beverage
Traditional:
- Standard construction – epoxy paint on drywall.
- Coved epoxy or vinyl floor
- Static HEPA filters with central air handler
- ISO5, ISO6, ISO7, ISO8, Class 100, Class 1000, Class 10k, Class 100k
Special systems:
- +/- precision temperature and humidity control
- Non combustible
- Negative pressure rooms
- Custom size equipment enclosures
- Contamination control BIBO HEPA systems
- LEED green building energy saver designs
- Mezzanines
- Extreme height and size combination modular and softwall construction
Applications of Turnkey Complete Cleanrooms
- Turnkey Complete Cleanrooms find application in industries such as food processing, pharmaceuticals and electronics.
- Turnkey Complete Cleanrooms is used for manufacturing microelectronics or medical devices, cGMP, USP 797 or 800 compounding, IV compounding, and other application areas.
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